Plasma Cutting Consumables- Types, Uses, and Tips for Maintenance

Plasma cutting consumables are different parts of a plasma cutting machine. These consumables include:

Torch
Electrodes
Nozzle
Rings
Swirls
Shields
How long a plasma cutter consumable will last depends on the quality and their extent of usage. If there is any fault in a single plasma cutting component, then the whole system can suffer from malfunctioning.

And you do not want that, right? So, it is better to replace the consumables on a regular time interval. This will optimize the system’s performance. Also, Hypertherm powermax 45xp parts serve as an excellent option for installing or replacing. They give you better outcomes and have a longer life.

Plasma consumables are useful for cutting thin and thick metals at a consistent speed. Some consumables may wear out quickly, while some may remain sturdy for a longer period.

Let us put some more light on the different consumables:

Swirl Ring
It is a minor component inside the torch that swirls the gas surrounding the plasma arc. The outer layer of gas helps to focus and direct the arc for providing a greater cutting precision. The swirling process keeps it cool. And the protective layer of gas surrounding the arc contacts the nozzle. The lower temperatures of the nozzle prevent the nozzle from burning up, slowing down the degradation process.

Electrode

It is a narrow piece of copper-containing hafnium. Its job includes:

Receiving an electrical current from a cathode block placed inside the torch to which it is connected
Focusing the charge through its tip
This causes it to arc onto the workpiece.

Nozzle

It focuses on the plasma arc and the gas surrounding it to provide a clean and precise cut. A nozzle with a larger opening is useful for gouging. And a nozzle with a smaller opening is useful for providing delicate and detailed work.

Retaining Cap
It essentially holds all of the consumable parts of the torch together. The temperatures at this end of the machine are incredibly high, and thus, not only the parts that create and focus the arc worn down but the component holding them together also degrades over time.

Shield Cap

It protects the torch and its other components from sparks and molten metal. It takes the brunt of the fallout. Due to this, the wear to other components minimalizes as much as possible.

Replacing Electrodes and Nozzle

When the electrode produces the arc, the hafnium inside melts, and over time, fragments spurt through the torch in the cutting process. This results in the development of a pit at the end of the electrode. Do not worry; this is perfectly normal, but whenever the pit grows deeper than around 1-1.6 mm, you will need to replace the electrode. This is because there will not be much hafnium left then, and it will soon start burning through the electrode itself. After this, it will become challenging to cut and it can even damage the rest of your torch components. Hypertherm powermax 45xp parts are one of the best choices you can opt for while looking for consumable replacement parts.

It is hard to specify when exactly you will need to replace your nozzle and electrode. This will depend on many factors like:

The speed you cut with
The thickness of the workpiece
The amount of amperage you use
Replacing your consumables with Hypertherm powermax 45 consumables will put you back to optimum cutting performance. Your other components would not need replacement since they are prone to thermal dynamics, slag from the cutting process, and heating and cooling cycles. But do not forget to check your swirl ring and retaining cap for cracks, and if you see any, then you know what to do next, right? Replace them. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma.

Tips for the Maintenance of the Consumables
Abnormal work practices might affect the machine badly, so it is advisable to work moderately
Place the materials at an appropriate distance from the plasma cutter
Install the system correctly as any disturbance in the network may affect the consumables of the machine adversely
Monitor the system regularly to check the condition of a consumable
Consider replacing the faulty consumables as soon as possible
Keep the system completely dry and free from any moisture as the moisture may cause rust
Keep the system free from dust as it might damage the consumable’s efficiency
Final Words
Plasma cutter consumables are crucial in the operations of the machine. Also, the quality of the consumables plays an essential role in the machine’s output and the life span of consumables. Suitable quality consumables like Hypertherm powermax 45 consumables can give you incredible accuracy and possess a longer life.

Power Of Article Marketing – Discover Hidden Secrets Of Article Promotion

Many people find article marketing as a very quick and cheap way to promote a website. I must agree it is one of the most effective tools to market online. Although from the start it can be hard to write a single article, after time it goes much faster and you can write a 500 word descent article even in 15 minutes. Besides writing a good article and biography box you can’t forget about proper marketing and getting maximum exposure.

There are many secrets that most people don’t share to the public about article promotion. I want to share some of them with you so you can fully benefit from article marketing..

Power of article marketing is to know how and where to distribute your article to reach the biggest audience possible. In results it will give you more traffic, backlinks and more branding. Try to post your article to as many article directory as possible. Always remember about main ones like EzineArticles or GoArticles.

Quality content and valuable information in your article can bring you more traffic because people will grab your article and plug to their sites leaving your bio box. Share always some unique content in your work, let your readers be curious and intrigued. Make them feel that with the topic you are writing about you are absolute expert.

Besides article directories another great source to distribute your article is Squidoo lens or Hubpages. Both get really high listing in Google. When you write an article, change it a bit and post to these sites. Make separate page for them. Additionally you will be able to include your blog rss feed, EzineArticles feed, delicious last bookmark sites, YouTube videos and more.

To increase exposure and experience true power of article marketing go to Ezines, ask Ezine owners if they could include your article in next issue. I recommend Directory of Ezines for great list of valuable Ezines. Most owners will be happy to include your article as far as it will be related to the Ezine niche. You can also write special article to one Ezine. In this way you can increase chance for getting there and you will get a lot of good traffic.

If you have a blog it can be a great place to repost your articles. To use really power of article marketing you should spread your article to as many places as possible. Additionally in social sites like Myspace, Direct Matches or Yuwie there is a blog section where you can again repost your article and get additional traffic.

If you will write a lot of own articles you can make a special report, course to your mailing list, also allow other people to use it on their sites. It’s going to spread virally if the content of your article is good.

To sum it up I strongly encourage anyone to explore power of article marketing. Writing articles in a regular basic can be a key to success. Unfortunately it’s not enough, distribution your work to many sites will bring you real understanding why every top marketer is claiming that article marketing is one of the most effective ways of promotion online.

Productive RSS – 4 Basic Steps to Make Your RSS Work

RSS feeds started as online news broadcast. It delivers current events and up to date reports direct to the subscriber’s computers. After a short time, RSS became the most popular content delivery system and it is used now by almost anybody who owns a website or blog. Of course, online businesses are the first ones to use RSS feeds for advertising and marketing. It became a tool to reach customers and clients in a very fast way. Here are 4 productive RSS tips that you can use to bolster your online business:

1. Always place an RSS feeds subscription button in your web sites, blogs, and product pages or e commerce page. If you want to increase the number of your subscribers, which of course are also your potential customers, then make it available in your online pages.

2. Regularly deliver fresh content which can be useful to your subscribers. Although most subscribers expect announcements like product launch and best offers if they subscribe to your ecommerce sites, it would be good PR and a display of good will in your part if you can provide useful articles.

3. You must provide descriptive title to your feeds. This will make it easier for your customers to know at a glance what could be the content of your feed. Convenience of subscribers should always be your number one priority.

4. Always check your RSS for bugs and download problems. Seek the help of a professional in this matter. Maintaining a glitch-free RSS feeds is good customer service. It’s also a way of ensuring that your site can get accessed easily. Besides, the reason you syndicate your site is to attract web visitors.

RSS is a novel approach to provide content and advertising directly to your customers’ computers. To maximize the technology, you should always update your content and ensure a trouble free RSS feeds.